DIY Fume Extractor

by Adam on March 10, 2009

I was tired of breathing solder fumes so I decided to make myself a fume extractor – in its simplest form a fume extractor sucks the soldering fumes up and passes them through a filter, in this case I used and activated carbon filter.

You can buy fume extractors from anywhere $30 to thousands but since I already had everything to make this (except the carbon filters and the tin) I decided to go the DIY route. The filters were $11 for a big roll (enough to cut a few dozen filters for this) and $3 for the tin.

Parts - small round tin, 40mm high speed fan, 12v wall wart, mini toggle switch, adjustable (gooseneck) lamp neck, carbon filter, and a pink pencil.

Parts - small round tin, 40mm high speed fan, 12v wall wart, mini toggle switch, adjustable (gooseneck) lamp neck, carbon filter, and a pink pencil.

The tin I found (at Fred Meyer) had a magnet glued to it that had to be taken off.

The tin I found (at Fred Meyer) had a magnet glued to it that had to be taken off.

The magnet peeled cleanly off.

The magnet peeled cleanly off.

Before I cut into the tin I drew out on paper how I was going to cut the fan opening.

Before I cut into the tin I drew out on paper how I was going to cut the fan opening.

I used blue painters tape so I could draw the cutout pattern on the tin. The darker lines get cut (used a Dremel).

I used blue painters tape so I could draw the cutout pattern on the tin. The darker lines get cut (used a Dremel).

Fan opening cut and mounting holes drilled.

Fan opening cut and mounting holes drilled.

I ran the power cable through the lamp neck.

I ran the power cable through the lamp neck.

I extended the leads on the fan and had to cut one corner off to get the fan to clear the neck bolt.

I extended the leads on the fan and had to cut one corner off to get the fan to clear the neck bolt.

All secure - I had to scrap the toggle switch because it broke :(

All secure - I had to scrap the toggle switch because it broke :(

I cut the carbon filters to fit inside the tin lid (popped out the plastic that was there). I found that layering two filters worked best for filtering while still giving enough air flow.

I cut the carbon filters to fit inside the tin lid (popped out the plastic that was there). I found that layering two filters worked best for filtering while still giving enough air flow.

Works like a charm.

Works like a charm.

I can clamp it to the base of my PanaVise or anywhere else I may need it to suck fumes.

I can clamp it to the base of my PanaVise or anywhere else I may need it to suck fumes.

{ 4 comments… read them below or add one }

johnny126 July 18, 2009 at 11:14 pm

Where did you get that carbon filter?

Reply

Adam July 19, 2009 at 7:24 pm

@jonnny126

Sorry for the delay in replying – I was on vacation…

I got the carbon filter from Fred Meyer’s… noting fancy just a replacement filter for some whole room air purifier. You could pick something similar up at a similar store, or home improvement store.

Reply

German November 4, 2011 at 4:25 pm

Good option, I will test it.

Thanks

Reply

Adam November 4, 2011 at 5:52 pm

@German

Sweet, would love to hear how it turns out.

Reply

Leave a Comment

Previous post:

Next post: